Unicore combines our prime efficiency of a “wound type” core with the cost and production benefits of “stacked” laminations. AEM Cores offers a wide range of custom size single and 3 phase Unicores in a number of core types. State-of-the-art machinery, software and production techniques consistently produce repeatable quality cores leading to highly accurate and reliable cores so therefore lower losses and material savings.
Each Unicore lamination is fully formed through the Distributed Gap Cores. The laminations are then stacked to form the core. The core are often used to develop a transformer immediately, susceptible to required losses, without the further processing. For the lowest possible, especially smaller cores, core loss, the Unicore ought to be annealed.
We are among the leading manufacturers and suppliers of Unicore for various kinds of power distribution transformers in India. Unicore provided by us is actually a wounded type transformer core that is manufactured using high quality raw materials like silicon steel of numerous grades with grain orientation. This transformer core is made by stacking the Unicore lamination through the help of efficient machines.
The Unicores provided by us are highly advantageous as it is highly flexible and does not require preset tooling. The core may be used for construction a transformer immediately, without any further processing. This Unicore should be annealed to attain less core loss when compared to cut cores and laminations. These cores can be simply assembled plus it highly boosts the efficiency of the transformers. The body weight of those Unicores may range up to 1500kg. The length, thickness as well as other dimensions are produced accurate and can be custom specified.
We offer these Unicore in numerous sizes and shapes based on the requirements of our own clients. This transformer core requires less maintenance and is also highly economical. These cores could be popular in a variety of general purpose transformers and distribution transformers with the capacity starting from 1000VA to 10000KVA. Customers can avail these Unicore Machine in customized specifications and in market leading prices.
High Efficiency – suprisingly low core loss and magnetizing current. Flexibility of core sizes and kinds – transformer designers and productions managers have options to lower their costs and increase their customer’s satisfaction. Simple and highly flexible core production – no mandrels or jigs needed, sizes are quickly and merely developed to the user-friendly machine. The manufacturing process requires reduced space, consumables, inventories, labor and maintenance.
Every individual Unicore lamination is fully formed or “folded” from the Unicore machine. The operator stacks these laminations to form the core. The core are often used to create a transformer immediately, without the further processing. For applications requiring the best core loss, including distribution transformers, the Unicore should be annealed. An annealed Unicore could have losses 15-30 % lower (based on core size) than an un-annealed Unicore.
Various cores types and faces for reduced loss and magnetizing current. Core losses are less than bonded and cut C & E cores, E&I and strip laminations. Core losses are like Distributed Gap cores and Mitered laminations. Various core types and faces for reduced assembly time. Please watch the DUO-Core assembly video of methods Unicore transformer can be used yjgfnk reduce assembly time.
Various core types and faces for reduced cost. Lower grades of GOSS or unannealed cores could be supplied to reduce core cost. All common grades of GOSS could be processed from thickness .2 to .35 mm. Unicore sizes range between .5 to in excess of 1000 kg. Strip width may be from 20 to 300 mm. Window Length, Width and make-Up are unlimited through the machine.
Short lead times and reduced inventories are possible because of rapid production methods. The flexibility and flexibility available from the pc controlled Unicore machine allows cores to get tailor-designed to suit specific applications. This results in optimization and fine-tuning for individual applications leading to increased efficiency and reduced costs.